A Crawler Wire Saw Machine is a self-propelled cutting unit that combines a diamond wire saw with a rubber-tracked undercarriage. The machine uses a high-speed diamond wire rope—a steel cable lined with diamond beads—to grind through hard materials. Also called a Track Wire Saw Machine, the crawler base lets the equipment move across mud, slopes, stairs, and uneven ground without extra help.This equipment serves two main industries. In stone quarries, it cuts granite and marble blocks from the mountain face. In construction and demolition, it slices through reinforced concrete beams, bridge piers, and building walls. The cutting depth depends only on the wire length, not on blade size.
Specifications of Crawler Wire Saw Machine
| Model | YG-37HT-6P | YG-45HT-6P | YG-55HT-6P |
| Main Motor Power | 37KW-6P(50HP) | 45KW-6P(60HP) | 55KW-6P(75HP) |
| Flywheel Diameter | φ800mm | φ800mm | φ800mm |
| Wire Saw Speed | 0-40m/s | 0-40m/s | 0-40m/s |
| Max. Wire Saw Length | 20-60m | 20-80m | 20-100m |
| Walking Motor Power | 0.75KW(1HP) | 0.75KW(1HP) | 0.75KW(1HP) |
| Rotation Angle(Electric) | 360° | 360° | 360° |
| Walking Speed of Machine | 0-60m/h | 0-60m/h | 0-90m/h |
| Rail Length | 7.3m | 7.3m | 7.3m |
| Allowed Working Temperature | -15~+40℃ | -15~+40℃ | -15~+40℃ |
| Crawler Power | 42KW(56HP) | 42KW(56HP) | 42KW(56HP) |
| Dimension: L*W*H | 7300*2380*2150mm | 7300*2380*2150mm | 7300*2380*2150mm |
| Net Weight | 7T | 7.3T | 7.5T |
Why Choose a Crawler Type Wire Saw Machine?
- Moves Anywhere. The rubber tracks let the machine travel across soft ground, rocky surfaces, and slopes. It works as a mobile crawler type wire saw machine on sites where wheeled vehicles cannot go. No rails or special roads are needed. This saves setup time and reduces transport costs.
- Clean, Precise Cuts. Diamond wire cutting creates little vibration and low noise. The cut surface comes out smooth and flat. In quarries, this means less wasted stone and higher block value.
- Works on Many Materials. One machine handles granite, marble, limestone, sandstone, and reinforced concrete. This versatility makes it useful for different jobs and sites.
- One Person Can Operate It. Remote control lets the operator stand at a safe distance. The machine moves and cuts without extra crew members. This lowers labor costs and improves safety.
- Saves Energy. Electric motors use less power than hydraulic systems. The variable-speed drive adjusts power to match the material. This cuts electricity bills over the life of the machine.
Where to Use a Crawler Wire Saw Machine
This equipment proves valuable in many settings. Here are the main applications.
- Stone Quarrying. The mobile crawler type wire saw machine replaces drilling and blasting in granite and marble mines. It cuts blocks directly from the rock face with smooth surfaces. This increases the amount of usable stone from each deposit.
- Block Squaring. After blocks come out of the quarry, they need trimming into standard sizes. The wire saw squares rough blocks into uniform shapes for shipping and processing. This step adds value to the raw stone.
- Bridge Demolition. Old bridges contain thick concrete and heavy steel reinforcement. The diamond wire cuts through both materials at once. The low vibration protects nearby structures during removal. In these cases, it serves as an Electric concrete cutting wire saw machine that produces less dust than impact methods.
- Building Demolition. Walls, columns, and support beams come down in a controlled way. The track wire saw machine reaches tight spots where other equipment cannot fit. This is also where a Concrete Wire Cutting Saw shows its strength on reinforced structures.
- Underwater Cutting. Marine construction and underwater repairs require special tools. The electric wire saw works below the surface for pier and pipeline work.
- Tunnel Construction. Underground spaces have limited room to move. The crawler type wire saw machine fits into confined areas and cuts cleanly. This reduces dust and improves air quality for workers.
How Does a Crawler Wire Saw Machine Work?
The working principle is straightforward.
- Step 1: Position the Machine. The operator drives the crawler base to the cutting location. The tracks handle slopes, mud, and rough terrain. Four support feet stabilize the unit once it stops.
- Step 2: Set Up the Wire. The diamond wire rope wraps around the flywheel and guide wheels. The rope forms a closed loop following the planned cut line. Wire length ranges from 20 to 100 meters depending on the model.
- Step 3: Start Cutting. The motor spins the flywheel, which moves the wire at speeds from 0 to 40 meters per second. The diamond beads on the wire grind against the material. The machine feeds the wire forward slowly as cutting progresses.
- Step 4: Cool and Protect. Water sprays onto the cutting zone during operation. This cools the wire, reduces dust, and extends the life of the diamond beads.
The PLC system controls wire speed, feed rate, and tension automatically. The operator monitors everything on a display screen and makes adjustments as needed. This machine is a true Crawler electric wire saw for stone concrete applications, handling both material types with ease.
How to Choose the Right Crawler Wire Saw Machine
Selecting the correct model depends on several factors. Consider these points before you buy.
- Material Hardness. Granite requires more power than marble. For hard stone, choose the 55KW model. For softer materials, the 37KW or 45KW models work well.
- Job Size. Large quarries need longer wire lengths and faster walking speeds. The YG-55HT-6P handles up to 100 meters of wire. The YG-37HT-6P suits smaller operations with 60 meters maximum.
- Site Conditions. Flat, dry sites allow any model to perform well. Steep slopes and muddy ground require the traction and ground clearance that all three models provide.
- Budget Considerations. The 37KW model offers the lowest price among the three. It delivers good performance for most jobs. The higher-power models cost more but cut faster through tough materials.
- Power Availability. All models run on standard three-phase power. Check your site voltage before ordering. The machines accept 380V supply.
Get a Quote for Your Crawler electric wire saw for stone concrete
Contact YG Machinery for a price on the Electric concrete cutting wire saw machine that fits your job. We also offer Mortar Spraying Machine, Electric Forklift Truck, and Integrated Rock Drill and Splitter for complete project support,etc. Buy with confidence—each unit is tested. Ask about warranty and shipping. Request your for‑sale quote now.【WhatsApp/WeChat/Phone/Skype】+86 13937183602
