Many projects require crushing at multiple locations within a single contract. Moving material between sites adds extra handling and delays. A mobile stone crusher plant eliminates this problem. The machine moves easily from one work area to another. It processes aggregate right where the contractor needs it. This portable crusher plant adapts to changing job conditions without long downtime. Project managers gain better control over schedules and material quality.
Specifications of Mobile Stone Crusher Plant
| Model | 800×800 | 800×1000 | 1000×1200 | 1200×1200 | 1200×1500 | 1400×1600 |
| Motor Power | 90kw×4G | 110kw×4G | 132kw×4G | 160kw×4G | 185kw×4G | 250kw×4G |
| Diesel Power | 195HP | 195HP | 260HP | 330HP | 330HP | 400HP |
| Hopper | 3500×1800×8mm | 3600×2200×8mm | 3600×2200×8mm | 3800×2200×8mm | 3800×2200×8mm | 4000×2400×10mm |
| Hammerhead Weight | 15kg | 15kg | 20kg | 36kg | 36kg | 55kg |
| Total Weight | 10t | 12.5t | 14t | 19t | 21t | 26t |
| Belt | 7×0.8m | 8×0.8m | 8×1m | 8×1m | 8×1m | 9×1m |
| Belt Conveyor Power | 5.5kw | 5.5kw | 7.5kw | 7.5kw | 7.5kw | 7.5kw |
| Tyre Model×Number | 1100×8pcs | 1100×8pcs | 1100×8pcs | 1000×12pcs | 1100×12pcs | 1100×12pcs |
| Sand Capacity | 30t | 45t | 55t | 65t | 80t | 100t |
| Stone Capacity | 50t | 70t | 80t | 90t | 120t | 180t |
| Overall Size | 10*2.8*3.5m | 11*2.8*3.5m | 11.5*2.8*3.5m | 12*3*3.6m | 12*3*3.6m | 13*3.2*3.7m |
How Mobile Crusher Machine Works
The mobile crusher machine operates through a simple process. Material enters the hopper first. A vibrating feeder moves material to the crusher unit. The hammerhead or jaw breaks large rocks into smaller pieces. A conveyor belt carries crushed material away. Screens sort material by size. The whole system runs on diesel or electric power. Operators control the machine from a panel. Setup takes less than one hour. The Tracked Crusher or wheeled chassis allows easy movement between sites.
Real User Stories of Mobile Crushing Plant
Case 1: Limestone Quarry in Alabama–Florida Border, USA
A materials producer named Mohawk Valley Mining operates a limestone quarry on the Alabama–Florida border. The company needed to supply different aggregate sizes for two states. Each state has different material specifications. They deployed a mobile crushing plant with an impact crusher and screening units. The setup processed sticky limestone. The team completed training on the control system within two days. The plant produced 4,500 tons of specified aggregate in the first week. Product met both states’ gradation requirements.
Case 2: Road Construction Project Near Medan, Indonesia
A government contractor near Medan, Indonesia, needed to build a new roadway. The site had soft soil and scattered work zones. Aggregate supply was limited. They brought in a portable crusher machine to process local stone for roadbed preparation. The wheeled chassis allowed movement between three work sections over two weeks. The machine processed 250–300mm stone blocks. The final aggregate passed the required compaction and gradation tests. Roadbed preparation finished three days ahead of the contractual schedule. Total material processed reached 6,200 tons.
Maintenance Guide of Portable Crusher Plant
Regular maintenance keeps the Mobile Rock Crusher running at peak performance. Follow these practices to reduce downtime.
- Daily Visual Inspections – Walk around the machine each morning. Check for loose bolts, visible damage, and signs of wear. Pay attention to the feed hopper, conveyor belts, and discharge areas.
- Lubricate Moving Parts – Bearings, gears, and hydraulic systems need regular oil and grease. Use manufacturer-recommended lubricants. Check fluid levels daily.
- Clean the Machine Regularly – Dust and debris reduce efficiency. Clean the machine surface, oil circuit, and hydraulic tank. Use water or compressed air to reach tight areas.
- Check Wear Parts – Hammers, jaw plates, and cones wear down over time. Inspect these parts weekly. Replace them when needed. Keep spare parts in stock to minimize downtime.
- Monitor Belt Tension – Conveyor belts transport material through the plant. Check belts for wear and proper tension. Adjust as needed.
- Inspect Electrical Systems – Check cables, plugs, and electrical panels for damage. Keep electrical components dry and clean.
FAQs About portable crusher machine
Q: What is the noise level of this mobile stone crusher plant during operation?
A: Noise levels vary by model and material. The plant includes sound-dampening enclosures around the crusher unit. Typical operating noise ranges from 85 to 105 decibels at close range. Operators should wear hearing protection according to site safety rules.
Q: Does the plant require three-phase power or can it run on single-phase?
A: The electric motor versions require three-phase power supply at 380V or 415V. Diesel-powered models generate their own electricity and do not need external power connections. Buyers should confirm site power availability before choosing the drive type.
Q: How much fuel does the diesel engine consume per hour?
A: Fuel consumption depends on load and material hardness. Average consumption ranges from 15 to 35 liters per hour across the model range. The 195HP engine uses less fuel than the 400HP unit. Actual figures vary with operating conditions.
Q: Can the plant produce multiple aggregate sizes simultaneously?
A: Yes. The plant can be equipped with a double-deck or triple-deck screen. This setup produces two or three different sizes at the same time. The operator adjusts screen mesh openings to match project specifications.
Q: What is the recommended operator-to-machine ratio per shift?
A: One trained operator can run the plant from the control panel. One additional ground worker handles material loading and monitors the feed hopper. A maintenance person should be available on site for larger projects.
YG Machinery – Global Supplier of Mobile Stone Crusher Plants
YG Machinery ships mobile stone crusher plants to over 30 countries across Asia, Africa, South America, and the Middle East. Standard models are kept in stock for fast delivery. Custom configurations are available upon request. The technical team provides remote installation support and troubleshooting via video call. YG Machinery also supplies Hydraulic Stone Splitters, CNC Stirrup Bending Machines, and Hydraulic Diamond Core Drill Rigs for complementary project needs,etc. Request a quote today to check pricing, lead time, and shipping options for your destination.【WhatsApp/WeChat/Phone/Skype】+86 13937183602
